1, Various type tubes with required material
Tubes’ range: Supporting the process of diameter from 5mm to 300mm. Thickness could be customized. The material could be stainless steel, aluminum, plastic, carbon fiber and so on.
2, Custom different slots
Slots could include rectangular slots, V-Slots, U-Slots and shaped slots according to customers’ requirements.
3, High precision milling service for tubes
Slots width tolerance could reach +/-0.1mm by CNC machining and clamp tools. We will also drill the holes or slots according to the material to adjust the rotational speed.
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Description
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Tubes' milling includes countersunk holes, slots, U type slots and other shaped holes. We also could do the tubes' chamfer to avoid the sharp edge and offer the high precision drilling service.
The description of precision milling for tubes:
01.
Various type tubes with required material
Tubes' range: Supporting the process of diameter from 5mm to 300mm. Thickness could be customized. The material could be stainless steel, aluminum, plastic, carbon fiber and so on.
02.
Custom different slots :
Slots could include rectangular slots, V-Slots, U-Slots and shaped slots according to customers' requirements.
03.
High precision milling service for tubes
Slots width tolerance could reach +/-0.1mm by CNC machining and clamp tools. We will also drill the holes or slots according to the material to adjust the rotational speed.
04.
QC in producing for the tubes' milling
When producing, we will randomly choose some samples for inspection to ensure the machining accuracy across the entire batch.
05.
Effective producing for precision milling for tubes
There are the whole producing that is including CNC cutting, deburring and surface treatment(plating, anodizing and spraying) service. It will offer a one-stop service for our customers to reduce the cost of different steps.
The Solution of Precision milling for tubes
1, How to avoid the tubes' deformation?
We will use the flexible clamps specially designed for pipes to fix the tubes and avoid the excessive local stress that could lead to deformation. Then, Reducing the spindle speed and feed rate also could lower the machining temperature and reduce machining impact. Using the air cooling to reduce the thermal deformation. When the tubes are long, we will add the intermediate support clamps to prevent deformation caused by shaking during tubes' machining.
2,How to promise the slots' precision when milling for the tubes?
Before processing, our product manager will adjust the parallel of machining to ensure the less deviation. By the clamps method could avoid the axial movement of tubes when producing. We will use the equipment's automatic function as a adjustment. Before producing, special clamps will be used to fix the tubes to ensure each tubes' producing precisely.
3,What is the tool difference when using the different material tubes?
Stainless steel tubes by carbide coated tools; Aluminum tubes by high speed steel tools; Plastic tubes by special plastic machining tools.
4, Could you process the shaped tubes?
Yes, we could. We could support CNC cutting different length, Slots drilling service and special types tubes( rectangular tubes, square tubes and irregular cross-section tubes). We use the customized clamp tools to achieve the precise milling.
5, After machined, there is a surface or dimension defect, how to deal with it?
Dimension defect: we will re-machine the new batch to reach customers' requirements.
Surface defect: We will ask the relative to deal with the surface to make the products to meet customers' demands.
After sale service: When using the products, customers found the quality problems, contact us freely as soon as possible. We will do our best to offer the best solution.
We are specialized in precise CNC milling for tubes in more than 16 years experience. It is import for customers in new energy, aerospace and automotive manufacturing to help customers solve the low precision, slow efficiency and susceptibility.
