This setup is up to the precise tolerance of producing and effective and the qualified rate of products.
Below detailed information for CNC machine setups and parts orientation:
1, Adjustment and Parameter Settings before producing:
Precision adjustment: Our worker will adjust the machining speed,core parameters and the depth of cut,ect according to the material and drawings to reduce the tools' wear. And it will improve the producing effective and surface quality.
2,Assembly the tools after adjusting:
According to the detailed producing requirements, our worker will choose the relative drill bits such as Carbide cutting tools, high-speed steel cutting tools, diamond cutting tools.
3, Checking the detailed product when producing:
According to the spindle load, cutting temperature and machining vibration data, the equipment system will issue warnings automatically and stop the producing. And our technology team will adjust them parameter promptly based on their experience and prevent parts and equipment from being damaged.
After all the data will be adjusted well, the bulk quantity will be produced. During the producing, our worker also need to inspect randomly to check whether the dimension meets the product tolerance. Once the problem is checked, we will re-calibrate the data to confirm the products' quality.
High effective way and technology for CNC machine setups and parts orientation:
1,Based on the flat surface of machined parts as the positioning reference, we will restrict the X,Y and Z degrees of the parts' freedom by clamp, supporting blocks. The tolerance could reach +/-0.05mm. And it is suitable for the simple structure parts.
2,Also we could reach the high precise positioning by the parts' holes. This tolerance is much less than the flat surface positioning. It is often used for the machining parts and complex parts.
3,Meantime, we still use the combined ways to make the positioning to produce the high precision products for our customers.
Our service process of CNC machine setups and parts orientation:
1,RFQ: Customers could send us the requirements by email or other online way. Our sales department will collect all the requirements to our manager or our technology department to check whether these requirements are supporting the quotation. If not, our sales will contact the customers directly to ask more details according to our engineer's question.
2,Solution customization:Our product manager will choose the suitable equipment and parts' positioning operating. Meantime, our product manager will inform the operator the solution way to deal with the custom parts.
3,Precision testing: After finishing the setting, the first or three parts will be measured and checked the tolerance to guarantee the customers' requirements.
4,Supporting: When customers receive the parts, our sales will wait for your feedback. Any quantity's and quality's problem, please contact us freely. We will deal with them in time.
Application of CNC machine setups and parts orientation:
1,Aerospace: Precise structure components of spacecraft
2,Automotive: Vehicle body mount components
3,Precision machinery: Precise tolerance requirements parts.
There are many different material for your choosing when CNC machine setups and parts orientation, such as, 6061 aluminum/7075 aluminum/titanium/stainless steel/carbon steel/carbon fiber/plastic and so on. We also do some professional suggestions when you have some questions about the material.
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